Services

We have longstanding expertise in the following Service disciplines:

Product Development

Product Trials

Quality

Managed Ingredient Sourcing

Contract Manufacturing

Product Blending
Packing

Desktop sensory evaluations
Pilot scale trials
Industrial scale refinement
Commercial considerations

Concept design
Formulation development
Ingredient sourcing
Technical assessment

Product Development

Full service formulation and innovation.

Our dedicated team operates from a cutting-edge Innovation Hub within our factory, specialising in both compositional and technical research and development. Turn-key solutions range from complete new product development from briefed concepts, to final packed product (consumer ready).

We invite our customers to explore our innovation Hub, where they can conduct trials and create recipes, maintaining strict non-disclosure procedures to ensure utmost confidentiality and safeguard our customers' intellectual property. Bespoke solutions can absolutely be motivated to generate a competitive advantage for our customers.

This entails:


Tailored formulation development


Strategic sourcing


Novel ingredient propositions


Flavour variations, combinations & consistency


Textured solutions


Packaging format options


Product Trials

Validating production

Allicio conducts in-house controlled trials to ensure products are technically validated for production and commercialisation. Trials encompass 'Kitchen Sample Trials' in the NPD Innovation Hub, pilot scale and industrial batch validation, along with shelf-life stability monitoring.

Facilitated organoleptic (sensory evaluation) and sensory assessments are also undertaken for proposed concepts.
Allicio's services can extend to include access to label development (turnkey artwork solution and controls), regulatory compliance checks, and secure site hosting for version control and integrity.

Quality

Governed by our Quality Management System (QMS)






Validated processes

Precise dispensary weighing

Ingredients weighing controlled by production order unique to customer

Allergen Management

Cleaning validations - CIP and COP


Facility zoning protocols in place

Quality positive release


Validation of blending time specific
to product manufactured


Batch records, provenance and
full traceability of ingredients


Shelf-life programme including retention samples


Protocols for customer queries
and complaint response times


Stock Controls

We both source and take on free-issue ingredients on behalf of our customers. These are integrated into Allicio's operations subject to strict stock control mechanisms:

Stock receipt documentation


Precise dispensary weighing



Quality release

Warehouse location control


Movement controls


Batch generation and traceability


Stock traceability


Best before date control


Sourcing

Intermediate strategic ingredient sourcing solutions

Allicio's procurement experts have relationships with the world's leading ingredient providers, ensuring access to the finest inputs at competitive prices. This includes a commodity and trends tracking service to provide additional reassurance that Allicio remains a step ahead when it comes to ingredients security.

We've honed our expertise in sourcing various dairy powder products, and offer a unique advantage by incorporating cost-effective, off-the-shelf clean label alternatives that match the functionality of traditional commodities.

Examples of managed ingredient sourcing include

Caseinates

Whole Milk Powder

Butter Milk Powder

Whey Protein Concentrates

Skim Milk Powder

Allicio holds extensive experience in complex stock management and we adapt our buying models to cater to the unique requirements of our customers. Setting us apart from many of our UK competitors, our facility proudly holds BRCGS accreditation. Allicio is committed to rigorous supplier audits, full traceability and an unwavering commitment to quality.

Product Blending

Our core competence and passion.

With powder blending flexibility, Allicio offers the choice of intermediate solutions for further off-site finishing, or turn key validated blending for final consumer packaged goods (CPG).

Allicio is able to achieve a high degree of homogeneity, ensuring the even distribution of micro-ingredients throughout every blend. We ensure that your nutritional, flavour, and colour specifications are consistently met. Our focus on quality means we are committed to full allergen management and control, offering specialised services to support Dairy-Free, Kosher, and Halal claims.

Whether you require large volume blends of just a few ingredients or small batches featuring multiple components, we can flexibly accommodate your needs.

Packing

Flexibility And Precision

With flexible MOQ's, Allicio provides a wide variety of consumer sachets, pouches and tubs, as well as a complex gas-flushed canning line for CPG.

For semi-finished intermediaries, our impressive semi-finished range of packing options span size, shape, and format, from 1-ton bags to 10kg bags for bulk blends,

Hygiene and safety are paramount in our packing processes. We operate a high care/low care system. This system is fortified with positive airflow, rigorous allergen management, and uncompromising hygiene standards.